Harmony Castings is a job shop for cast aluminum parts. Several secondary operations are required after the casting process: gate and sprue cutting, heavy flash grinding, and surface finish grinding. Each operation is performed by an operator using hand-held equipment. This leads to strain from repetitive tasks, and increased labor.
Metals and Energy are coming in at record high prices if looked upon from a historic perspective. To ease off the sting, manufacturers are looking for new ways to keep the energy and material expenses controllable, without having to increase the prices of their products. Material removal is one of the areas that can greatly contribute to cost-cuts and result in increased overall efficiency.