Innovative Thinking

With the advancements of robotics and automation in recent years, entire manufacturing systems and processes can be automated these days. A manufacturing process that’s able to monitor itself and run efficiently is something that you would’ve only seen in science fiction movies just a short few years ago.

But that dream is now a reality, with robots today able to handle more complex tasks than ever before. No matter what people’s thoughts about automating the workforce are, it is the way of the future. Automation in the factory is going to happen, it’s just a matter of whether or not factories and companies take that in stride and use it to their advantage or not. 

While we could go on for days about the advantages of automation in the factory and how it will help transform the world, let’s take a look at a few of the biggest benefits that it provides.

Gone are the days of having to manually control aspects of the manufacturing processes with valves and buttons and doing everything by hand. In the modern day and age ripe with technology, automation and electronic controls systems have replaced much of that manual work across the industry.

But creating logic controllers from scratch that are specific to every project or job can be time consuming and expensive.  What if there was a better way? 

That’s what many of the smart software developers around the world were thinking, and luckily they came up with an incredible solution — open source PLCs. 

So, what are open source PLCs and what can open source software do for me?

Strap in and get ready, it’s time to take a look into the exciting world of open source software to see how it works and what it can do for you and your company.

Adoption of robotic automation in both manufacturing and e-commerce has been on a steady rise over the past ten years, as robots can typically do many things more efficiently, more reliably, and consistently while saving operators from difficult, dangerous and demanding tasks. But there are many operations that still need the human element for directing the automation, loading materials and adapting to the ever-changing production environment. So it made sense for automation companies to come up with a way for humans and robots to work together.

Even with the new age of manufacturing coming in and automation becoming more prevalent in factories, there is still always going to be the need for factory workers. Machines today can do more than we ever thought possible, but at least for now, human factory workers are still necessary to keep everything up and running as smoothly as possible. More machines means more moving parts and automated processes. More moving parts and automation means more potentially hazardous situations for factory workers.

And with factory workers, safety has to be considered above everything else. So the question is — how safe is your factory?

Industry 4.0 — also known as the 4th Industrial Revolution — has been taking the manufacturing and processing world by storm in recent years. It’s just in its infancy and there are no signs of it slowing down any time soon.

Metals and Energy are coming in at record high prices if looked upon from a historic perspective. To ease off the sting, manufacturers are looking for new ways to keep the energy and material expenses controllable, without having to increase the prices of their products. Material removal is one of the areas that can greatly contribute to cost-cuts and result in increased overall efficiency.

Banner Engineering has developed highly responsive emergency stop devices that can give you the power to stop an accident as soon as you notice something’s wrong, thus preventing the damage from going any further.

The world we live in is ever-changing and fast-paced through the advancements of technology. With tremendous strides and continuous progress that occurs monthly, industrial automation puts technology to full use. Automation can entail many things, from a simple start-stop conveyor system to a full production line with safety systems, data collection, and more. Swift progress in automation and technology has led us to IoT 4.0, also known as the industrial internet of things 4.0.