--- title: Top Tips on Industrial Robotic Safety Risk Assessment description: Safety is often viewed as an extra responsibility, something that comes with greater paperwork and overhead. But, having a safe work environment can actually have benefits such as assurance of regulatory compliance and increased productivity from the factory floor. image: https://info.premierautomation.com/hubfs/Top%20Tips%20on%20Industrial%20Robotic%20Safety%20Risk%20Assessment.png --- - a - [eBay Store](http://stores.ebay.com/premierautomationllc) - [PanelShop.com](https://panelshop.com/) - [Careers](http://careers.premierautomation.com/) - [Resources](https://premierautomation.com/resources/) - [Visitors](https://premierautomation.com/resources/visitors/) - b - [What We Do](http://www.premierautomation.com/what-we-do/) - [Solutions](http://www.premierautomation.com/solutions/) - [Robotics](https://www.premierautomation.com/robotics/) - [Who We Help](http://www.premierautomation.com/who-we-help/) - [Our Story](http://www.premierautomation.com/our-story/) - [Contact](https://info.premierautomation.com/contact) ## We’re here to help in any way we can, contact us today. **Phone:** [412.373.3700](tel:4123733700) **Fax:** 412.373.2900 **Email:** [sales@premierautomation.com](mailto:sales@premierautomation.com) [![premierautomation](https://info.premierautomation.com/hs-fs/hubfs/premierautomation-May/logo.jpg?width=480&name=logo.jpg "premierautomation")](http://www.premierautomation.com/) - [PanelShop.com](https://panelshop.com/) - [Careers](http://careers.premierautomation.com/) - [Resources](https://premierautomation.com/resources/) - [Visitors](https://premierautomation.com/resources/visitors/) - [What We Do](https://premierautomation.com/what-we-do/system-integrator-overview/) - [Overview](https://premierautomation.com/what-we-do/system-integrator-overview/) - [Project Methodology](https://premierautomation.com/what-we-do/project-methodology/) - [Systems Integration](https://premierautomation.com/what-we-do/system-integration/) - [Repair Services](https://premierautomation.com/what-we-do/repair-services/) - [Field Services & Commissioning](https://premierautomation.com/what-we-do/field-services-commissioning/) - [Solutions](https://premierautomation.com/solutions/overview/) - [Overview](https://premierautomation.com/solutions/overview/) - [Core Solutions](https://premierautomation.com/solutions/core-solutions/) - [Drive Solutions](https://premierautomation.com/solutions/drive-solutions/) - [Power & Distribution](https://premierautomation.com/solutions/power-distribution/) - [Products](https://premierautomation.com/solutions/products/) - [Robotics](https://premierautomation.com/robotics/overview/) - [Resources](https://premierautomation.com/resources/) - [Case Studies](https://premierautomation.com/who-we-help/projects/) - [Literature](https://info.premierautomation.com/literature) - [Blog](https://info.premierautomation.com/blog) - [Visiting Premier Automation](https://premierautomation.com/resources/visitors/) - [Supplier Code of Conduct](https://premierautomation.com/resources/supplier-code-of-conduct/) - [About](https://premierautomation.com/our-story/our-history/) - [Our Mission](https://premierautomation.com/our-story/our-mission/) - [Our Culture](https://premierautomation.com/our-story/our-culture/) - [Our History](https://premierautomation.com/our-story/our-history/) - [Contact](https://info.premierautomation.com/contact) ![tempBanner.jpg](https://info.premierautomation.com/hs-fs/hubfs/premierautomation-May/tempBanner.jpg?width=1470&name=tempBanner.jpg "tempBanner.jpg") ![blog2.jpg](https://info.premierautomation.com/hs-fs/hubfs/premierautomation-May/blog2.jpg?width=1584&name=blog2.jpg "blog2.jpg") # Innovative Thinking # Top Tips on Industrial Robotic Safety Risk Assessment Posted on [July 27, 2018](https://info.premierautomation.com/blog/top-tips-on-industrial-robotic-safety-risk-assessment) by [Premier Automation](https://info.premierautomation.com/blog/author/premier-automation) ![Top Tips on Industrial Robotic Safety Risk Assessment](https://info.premierautomation.com/hs-fs/hubfs/Top%20Tips%20on%20Industrial%20Robotic%20Safety%20Risk%20Assessment.png?width=275&name=Top%20Tips%20on%20Industrial%20Robotic%20Safety%20Risk%20Assessment.png)The use of **[industrial robots](https://info.premierautomation.com/blog/the-future-of-industrial-robotics)** has brought a number of benefits to the workplace, but it has also increased the inherent risk posed to the workers on the plant. Thus, it is the responsibility of the manufacturer to ensure a safe working environment is maintained at all times. **[Safety](https://info.premierautomation.com/blog/modern-safetys-continuing-evolution)**is often viewed as an extra responsibility, something that comes with greater paperwork and overhead. The truth, however, is quite different. Having a safe working environment can actually have benefits such as assurance of regulatory compliance and increased productivity from the factory floor. Assessing the **[risks](https://info.premierautomation.com/blog/how-to-manage-and-reduce-risk-on-automation-projects)** associated with robotic technology is the very first step needed to get on the pathway of a safe environment. This has become a standardized process in several industries, and involves two steps: - Risk analysis - Risk evaluation Risk analysis can be thought of as a detailed process which requires determination of the physical movement of the robots, identifying the hazards associated with their scope of work and estimating the risk involved. Risk evaluation focuses more on deciding how to remove the risk or minimize it if it can’t be removed entirely. #### Getting Familiar with Safety Regulations Before analyzing a plant floor for risks, it’s necessary to become familiar with the most up-to-date safety regulations and requirements. These are key to running a safe facility, and not following them properly can lead to heavy fines and penalties. Knowing what the regulations require can help identify hazards, determine the risks of said hazards, and evaluate those risks afterward. #### **Identifying Hazard Sources** While completing a risk assessment, the identification of hazardous sources in industrial robotics is one of, if not the most vital step. Hazards can include a wide variety of types including mechanical, electrical, ergonomic, and thermal. The type of hazard that a robotic application may pose depends on its use and the physical parameters that govern the robot, such as its lifting capacity, range of motion, and interactions. For instance, a robot that lifts car chassis wouldn’t pose a risk if human operators were not allowed in its range of motion, and it works autonomously. However, there are several robots that do require human interventions. For these, identification of hazards is necessary. Once done, risks must be mitigated through techniques such as laser fencing, event-based indications, and automated/manual emergency stop switches. #### **Inspecting Robots on the Plant Floor** Following up risk assessments with regular inspections is a smart way to make sure the robots remain safe for human interaction. Safety switches, sensors, laser fences, and indicator lights need to be checked to confirm they’re functioning properly. The robots should also be inspected to ensure there’s no damaged or improperly working parts. Once it’s clear that the robots and safety measures are all operating correctly, the plant floor can continue working as usual. #### **Training Workers** Another important tip for keeping the plant floor safe is properly training workers, operators, maintenance crew, and others to perform alongside robotic applications. This is especially important in situations with **[collaborative robots](https://info.premierautomation.com/blog/collaborative-robotics-vs.-traditional-robotics-in-manufacturing)**, which require human interaction to function. While these “cobots” have sensors and signals to operate safely around humans, there is always a possibility of injury. Thus, it’s important to make sure plant workers are equipped to work alongside the robots on the plant floor. All in all, safety in an industrial environment is extremely important because enriching the content of humans’ lives is technology’s purpose. **Premier Automation designs and implements **[**automatic robotics systems**](https://www.premierautomation.com/robotics/overview/)** for industrial OEM and End User customers.** **[![Photography Email Header (2).png](https://info.premierautomation.com/hs-fs/hubfs/Photography%20Email%20Header%20(2).png?width=669&name=Photography%20Email%20Header%20(2).png)](http://www.premierautomation.com/what-we-do/robotics/?_ga=2.196818092.1677413101.1496152892-2080983404.1490707673)**         **Interested in learning more? [Speak to one of our experts](https://info.premierautomation.com/contact)!** [![Contact Us](https://no-cache.hubspot.com/cta/default/548870/e95e8e3e-dd0b-47f6-959d-3345ce6f155f.png)](https://cta-redirect.hubspot.com/cta/redirect/548870/e95e8e3e-dd0b-47f6-959d-3345ce6f155f) *Photo courtesy of www.siemens.com.* Share on: - [Tweet](https://twitter.com/share) ### Categories - [Automation (77)](https://info.premierautomation.com/blog/topic/automation) - [Industry Trends (56)](https://info.premierautomation.com/blog/topic/industry-trends) - [Robotics (42)](https://info.premierautomation.com/blog/topic/robotics) - [Safety (24)](https://info.premierautomation.com/blog/topic/safety) - [Drives (18)](https://info.premierautomation.com/blog/topic/drives) - [Motors (18)](https://info.premierautomation.com/blog/topic/motors) - [Iot (15)](https://info.premierautomation.com/blog/topic/iot) - [Lean Manufacturing (15)](https://info.premierautomation.com/blog/topic/lean-manufacturing) - [industry 4.0 (15)](https://info.premierautomation.com/blog/topic/industry-4-0) - [Automation Applications (14)](https://info.premierautomation.com/blog/topic/automation-applications) - [PLC (14)](https://info.premierautomation.com/blog/topic/plc) - [automation solutions (14)](https://info.premierautomation.com/blog/topic/automation-solutions) - [automationengineer (13)](https://info.premierautomation.com/blog/topic/automationengineer) - [System Integration (11)](https://info.premierautomation.com/blog/topic/system-integration) - [HMIs (10)](https://info.premierautomation.com/blog/topic/hmis) - [Company News (8)](https://info.premierautomation.com/blog/topic/company-news) - [Motor Control Centers (8)](https://info.premierautomation.com/blog/topic/motor-control-centers) - [Internet of Things (7)](https://info.premierautomation.com/blog/topic/internet-of-things) - [Smart Manufacturing (7)](https://info.premierautomation.com/blog/topic/smart-manufacturing) - [productivity (7)](https://info.premierautomation.com/blog/topic/productivity) - [VFDs (6)](https://info.premierautomation.com/blog/topic/vfds) - [Variable Frequency Drives (6)](https://info.premierautomation.com/blog/topic/variable-frequency-drives) - [Industrial Revolution (5)](https://info.premierautomation.com/blog/topic/industrial-revolution) - [OEE (5)](https://info.premierautomation.com/blog/topic/oee) - [efficiency (5)](https://info.premierautomation.com/blog/topic/efficiency) - [factory safety (5)](https://info.premierautomation.com/blog/topic/factory-safety) - [electricity (4)](https://info.premierautomation.com/blog/topic/electricity) - [Power Distribution (3)](https://info.premierautomation.com/blog/topic/power-distribution) - [safety in the workplace (3)](https://info.premierautomation.com/blog/topic/safety-in-the-workplace) - [system integrator (3)](https://info.premierautomation.com/blog/topic/system-integrator) - [Output Load Reactors (2)](https://info.premierautomation.com/blog/topic/output-load-reactors) - [Siemens (2)](https://info.premierautomation.com/blog/topic/siemens) - [Uncategorized (2)](https://info.premierautomation.com/blog/topic/uncategorized) - [3D Printing (1)](https://info.premierautomation.com/blog/topic/3d-printing) - [AI (1)](https://info.premierautomation.com/blog/topic/ai) - [Insider (1)](https://info.premierautomation.com/blog/topic/insider) - [Safety Cable (1)](https://info.premierautomation.com/blog/topic/safety-cable) - [Safety Enabling Device (1)](https://info.premierautomation.com/blog/topic/safety-enabling-device) - [Service (1)](https://info.premierautomation.com/blog/topic/service) - [Stop Buttons (1)](https://info.premierautomation.com/blog/topic/stop-buttons) - [Stop Controllers (1)](https://info.premierautomation.com/blog/topic/stop-controllers) - [cables (1)](https://info.premierautomation.com/blog/topic/cables) - [electricalengineer (1)](https://info.premierautomation.com/blog/topic/electricalengineer) - [ethernet (1)](https://info.premierautomation.com/blog/topic/ethernet) - [gateways (1)](https://info.premierautomation.com/blog/topic/gateways) - [material removal (1)](https://info.premierautomation.com/blog/topic/material-removal) - [metals (1)](https://info.premierautomation.com/blog/topic/metals) - [profibus (1)](https://info.premierautomation.com/blog/topic/profibus) - [profinet (1)](https://info.premierautomation.com/blog/topic/profinet) - [profitability (1)](https://info.premierautomation.com/blog/topic/profitability) - [terminalblock (1)](https://info.premierautomation.com/blog/topic/terminalblock) - [welding (1)](https://info.premierautomation.com/blog/topic/welding) see all ### Archives - [December 2018 (16)](https://info.premierautomation.com/blog/archive/2018/12) - [January 2019 (12)](https://info.premierautomation.com/blog/archive/2019/01) - [March 2019 (6)](https://info.premierautomation.com/blog/archive/2019/03) - [June 2016 (5)](https://info.premierautomation.com/blog/archive/2016/06) - [August 2017 (5)](https://info.premierautomation.com/blog/archive/2017/08) - [June 2018 (5)](https://info.premierautomation.com/blog/archive/2018/06) - [October 2018 (5)](https://info.premierautomation.com/blog/archive/2018/10) - [February 2019 (5)](https://info.premierautomation.com/blog/archive/2019/02) - [May 2019 (5)](https://info.premierautomation.com/blog/archive/2019/05) - [December 2015 (4)](https://info.premierautomation.com/blog/archive/2015/12) - [July 2017 (4)](https://info.premierautomation.com/blog/archive/2017/07) - [January 2018 (4)](https://info.premierautomation.com/blog/archive/2018/01) - [March 2018 (4)](https://info.premierautomation.com/blog/archive/2018/03) - [May 2018 (4)](https://info.premierautomation.com/blog/archive/2018/05) - [July 2018 (4)](https://info.premierautomation.com/blog/archive/2018/07) - [November 2018 (4)](https://info.premierautomation.com/blog/archive/2018/11) - [April 2019 (4)](https://info.premierautomation.com/blog/archive/2019/04) - [March 2020 (4)](https://info.premierautomation.com/blog/archive/2020/03) - [February 2021 (4)](https://info.premierautomation.com/blog/archive/2021/02) - [May 2016 (3)](https://info.premierautomation.com/blog/archive/2016/05) - [June 2017 (3)](https://info.premierautomation.com/blog/archive/2017/06) - [October 2017 (3)](https://info.premierautomation.com/blog/archive/2017/10) - [November 2017 (3)](https://info.premierautomation.com/blog/archive/2017/11) - [January 2021 (3)](https://info.premierautomation.com/blog/archive/2021/01) - [November 2025 (3)](https://info.premierautomation.com/blog/archive/2025/11) - [January 2026 (3)](https://info.premierautomation.com/blog/archive/2026/01) - [February 2016 (2)](https://info.premierautomation.com/blog/archive/2016/02) - [March 2016 (2)](https://info.premierautomation.com/blog/archive/2016/03) - [April 2016 (2)](https://info.premierautomation.com/blog/archive/2016/04) - [April 2017 (2)](https://info.premierautomation.com/blog/archive/2017/04) - [May 2017 (2)](https://info.premierautomation.com/blog/archive/2017/05) - [December 2017 (2)](https://info.premierautomation.com/blog/archive/2017/12) - [February 2018 (2)](https://info.premierautomation.com/blog/archive/2018/02) - [April 2018 (2)](https://info.premierautomation.com/blog/archive/2018/04) - [July 2019 (2)](https://info.premierautomation.com/blog/archive/2019/07) - [August 2019 (2)](https://info.premierautomation.com/blog/archive/2019/08) - [October 2019 (2)](https://info.premierautomation.com/blog/archive/2019/10) - [December 2019 (2)](https://info.premierautomation.com/blog/archive/2019/12) - [October 2020 (2)](https://info.premierautomation.com/blog/archive/2020/10) - [March 2021 (2)](https://info.premierautomation.com/blog/archive/2021/03) - [April 2022 (2)](https://info.premierautomation.com/blog/archive/2022/04) - [May 2024 (2)](https://info.premierautomation.com/blog/archive/2024/05) - [April 2026 (2)](https://info.premierautomation.com/blog/archive/2026/04) - [May 2026 (2)](https://info.premierautomation.com/blog/archive/2026/05) - [October 2015 (1)](https://info.premierautomation.com/blog/archive/2015/10) - [January 2016 (1)](https://info.premierautomation.com/blog/archive/2016/01) - [July 2016 (1)](https://info.premierautomation.com/blog/archive/2016/07) - [September 2017 (1)](https://info.premierautomation.com/blog/archive/2017/09) - [August 2018 (1)](https://info.premierautomation.com/blog/archive/2018/08) - [September 2018 (1)](https://info.premierautomation.com/blog/archive/2018/09) - [September 2019 (1)](https://info.premierautomation.com/blog/archive/2019/09) - [April 2020 (1)](https://info.premierautomation.com/blog/archive/2020/04) - [May 2020 (1)](https://info.premierautomation.com/blog/archive/2020/05) - [June 2020 (1)](https://info.premierautomation.com/blog/archive/2020/06) - [November 2020 (1)](https://info.premierautomation.com/blog/archive/2020/11) - [December 2020 (1)](https://info.premierautomation.com/blog/archive/2020/12) - [April 2021 (1)](https://info.premierautomation.com/blog/archive/2021/04) - [June 2021 (1)](https://info.premierautomation.com/blog/archive/2021/06) - [August 2021 (1)](https://info.premierautomation.com/blog/archive/2021/08) - [September 2021 (1)](https://info.premierautomation.com/blog/archive/2021/09) - [November 2021 (1)](https://info.premierautomation.com/blog/archive/2021/11) - [January 2022 (1)](https://info.premierautomation.com/blog/archive/2022/01) - [June 2022 (1)](https://info.premierautomation.com/blog/archive/2022/06) - [August 2022 (1)](https://info.premierautomation.com/blog/archive/2022/08) - [May 2023 (1)](https://info.premierautomation.com/blog/archive/2023/05) - [September 2023 (1)](https://info.premierautomation.com/blog/archive/2023/09) - [October 2024 (1)](https://info.premierautomation.com/blog/archive/2024/10) - [December 2024 (1)](https://info.premierautomation.com/blog/archive/2024/12) - [June 2025 (1)](https://info.premierautomation.com/blog/archive/2025/06) - [August 2025 (1)](https://info.premierautomation.com/blog/archive/2025/08) - [September 2025 (1)](https://info.premierautomation.com/blog/archive/2025/09) - [December 2025 (1)](https://info.premierautomation.com/blog/archive/2025/12) - [February 2026 (1)](https://info.premierautomation.com/blog/archive/2026/02) - [June 2026 (1)](https://info.premierautomation.com/blog/archive/2026/06) see all Search Blog Search Premier Automation 1100 Rico Road Monroeville, PA 15146 **P** [412.373.3700](tel:1-412.373.3700) **F** 412.373.2900 **E** [sales@premierautomation.com](mailto:sales@premierautomation.com) - [What We Do](http://www.premierautomation.com/what-we-do/) - [Solutions](http://www.premierautomation.com/solutions/) - [Robotics](https://www.premierautomation.com/robotics/) - [Who We Help](http://www.premierautomation.com/who-we-help/) - [Our Story](http://www.premierautomation.com/our-story/) - [Contact](https://info.premierautomation.com/contact) Copyright © 2020 Premier Automation | Innovative Automation Solutions | Pittsburgh. All rights reserved.