---
title: The 3 Tiers of Automated Quality Inspection
description: Does your automated quality inspection system have valued-added functionality? Premier Automation reviews the 3 tiers of automated quality inspection.
image: https://info.premierautomation.com/hubfs/Automated_Quality_Inspection.png
---

- a 
    - [eBay Store](http://stores.ebay.com/premierautomationllc)
    - [PanelShop.com](https://panelshop.com/)
    - [Careers](http://careers.premierautomation.com/)
    - [Resources](https://premierautomation.com/resources/)
    - [Visitors](https://premierautomation.com/resources/visitors/)
- b 
    - [What We Do](http://www.premierautomation.com/what-we-do/)
    - [Solutions](http://www.premierautomation.com/solutions/)
    - [Robotics](https://www.premierautomation.com/robotics/)
    - [Who We Help](http://www.premierautomation.com/who-we-help/)
    - [Our Story](http://www.premierautomation.com/our-story/)
    - [Contact](https://info.premierautomation.com/contact)

## We’re here to help in any way we can, contact us today.

**Phone:** [412.373.3700](tel:4123733700)  
**Fax:** 412.373.2900  
**Email:** [sales@premierautomation.com](mailto:sales@premierautomation.com)

[![premierautomation](https://info.premierautomation.com/hs-fs/hubfs/premierautomation-May/logo.jpg?width=480&name=logo.jpg "premierautomation")](http://www.premierautomation.com/)

- [PanelShop.com](https://panelshop.com/)
- [Careers](http://careers.premierautomation.com/)
- [Resources](https://premierautomation.com/resources/)
- [Visitors](https://premierautomation.com/resources/visitors/)

- [What We Do](https://premierautomation.com/what-we-do/system-integrator-overview/) 
    - [Overview](https://premierautomation.com/what-we-do/system-integrator-overview/)
    - [Project Methodology](https://premierautomation.com/what-we-do/project-methodology/)
    - [Systems Integration](https://premierautomation.com/what-we-do/system-integration/)
    - [Repair Services](https://premierautomation.com/what-we-do/repair-services/)
    - [Field Services & Commissioning](https://premierautomation.com/what-we-do/field-services-commissioning/)
- [Solutions](https://premierautomation.com/solutions/overview/) 
    - [Overview](https://premierautomation.com/solutions/overview/)
    - [Core Solutions](https://premierautomation.com/solutions/core-solutions/)
    - [Drive Solutions](https://premierautomation.com/solutions/drive-solutions/)
    - [Power & Distribution](https://premierautomation.com/solutions/power-distribution/)
    - [Products](https://premierautomation.com/solutions/products/)
- [Robotics](https://premierautomation.com/robotics/overview/)
- [Resources](https://premierautomation.com/resources/) 
    - [Case Studies](https://premierautomation.com/who-we-help/projects/)
    - [Literature](https://info.premierautomation.com/literature)
    - [Blog](https://info.premierautomation.com/blog)
    - [Visiting Premier Automation](https://premierautomation.com/resources/visitors/)
    - [Supplier Code of Conduct](https://premierautomation.com/resources/supplier-code-of-conduct/)
- [About](https://premierautomation.com/our-story/our-history/) 
    - [Our Mission](https://premierautomation.com/our-story/our-mission/)
    - [Our Culture](https://premierautomation.com/our-story/our-culture/)
    - [Our History](https://premierautomation.com/our-story/our-history/)
- [Contact](https://info.premierautomation.com/contact)

![tempBanner.jpg](https://info.premierautomation.com/hs-fs/hubfs/premierautomation-May/tempBanner.jpg?width=1470&name=tempBanner.jpg "tempBanner.jpg")

![blog2.jpg](https://info.premierautomation.com/hs-fs/hubfs/premierautomation-May/blog2.jpg?width=1584&name=blog2.jpg "blog2.jpg")

# Innovative Thinking

# The 3 Tiers of Automated Quality Inspection

 Posted on [January 02, 2019](https://info.premierautomation.com/blog/the-3-tiers-of-automated-quality-inspection) by [Premier Automation](https://info.premierautomation.com/blog/author/premier-automation)

 ![Automated_Quality_Inspection.png](https://info.premierautomation.com/hs-fs/hubfs/Automated_Quality_Inspection.png?width=884&height=316&name=Automated_Quality_Inspection.png "Automated_Quality_Inspection.png")

Implementing or integrating an automated quality inspection system can be a daunting task. To justify the cost, the system must be highly accurate, provide analytical insight, and allow the operator to communicate with and control the system. There are three tiers to quality inspection that can help you achieve the most value from an automated system.

### **High Definition**

Inspected parts should have clearly defined parameters for acceptance with **[laser-focused reference data](https://info.premierautomation.com/blog/3-high-tech-trends-in-industrial-solutions)**. This should be Step One of any automated quality inspection system, but can be overlooked in the rush to install or update inspection equipment. Inspection automation is only as useful as its defining parameters, so take the time to pinpoint the most strategically valuable conditions for quality control.

### **Data-Driven Insight**

Automated quality inspection that doesn’t track components after the pass/fail evaluation lacks a vital element of any automation solution: data-driven insight. **[Automated production data collection](http://www.premierautomation.com/who-we-help/projects/copper-processing-company/)**, paired with the right analysis software, elevates quality control from a reactive to a proactive tool. Beyond quality inspection itself, data offers an instant overview of production quality across the system and over time.

### **Setting Yourself Up for Success**

Is your automated quality inspection system passive or active? Automated inspection should double as quality control – allowing operators to communicate with the inspection system to control and resolve the movement of components.

Safeguards can be programmed into key points of the production process to not only track inspected components, but automatically remove or redirect parts or products that raised any red flags during inspection. Automating removes most of the risk for human error, but the strongest automated quality inspection systems also empower the operator to intervene.

#### **Finding the Resources You Need**

You may not be sure whether you have the proper instrumentation or the right inspection automation, but [**an experienced system integrator**](https://www.controleng.com/events-and-awards/system-integrator-giants/2019-system-integrator-giants/) can help. If you're considering partnering with a systems integrator, schedule a free on-site evaluation with us.

Premier Automation is an automation solutions company with **[a proven track record in improving marking systems for automated quality inspection.](http://www.premierautomation.com/who-we-help/projects/marking-systems-manufacturer/)** We are passionate about finding innovative answers for the success of our customers, and we'll be happy to answer any questions you may have.

[![Contact Us for a Free Consultation](https://no-cache.hubspot.com/cta/default/548870/4a7b5337-e4a4-4fb5-9390-c81d42cdc20f.png)](https://cta-redirect.hubspot.com/cta/redirect/548870/4a7b5337-e4a4-4fb5-9390-c81d42cdc20f)

 

Share on:

- [Tweet](https://twitter.com/share)

### Categories

- [Automation (77)](https://info.premierautomation.com/blog/topic/automation)
- [Industry Trends (56)](https://info.premierautomation.com/blog/topic/industry-trends)
- [Robotics (42)](https://info.premierautomation.com/blog/topic/robotics)
- [Safety (24)](https://info.premierautomation.com/blog/topic/safety)
- [Drives (18)](https://info.premierautomation.com/blog/topic/drives)
- [Motors (18)](https://info.premierautomation.com/blog/topic/motors)
- [Iot (15)](https://info.premierautomation.com/blog/topic/iot)
- [Lean Manufacturing (15)](https://info.premierautomation.com/blog/topic/lean-manufacturing)
- [industry 4.0 (15)](https://info.premierautomation.com/blog/topic/industry-4-0)
- [Automation Applications (14)](https://info.premierautomation.com/blog/topic/automation-applications)
- [PLC (14)](https://info.premierautomation.com/blog/topic/plc)
- [automation solutions (14)](https://info.premierautomation.com/blog/topic/automation-solutions)
- [automationengineer (13)](https://info.premierautomation.com/blog/topic/automationengineer)
- [System Integration (11)](https://info.premierautomation.com/blog/topic/system-integration)
- [HMIs (10)](https://info.premierautomation.com/blog/topic/hmis)
- [Company News (8)](https://info.premierautomation.com/blog/topic/company-news)
- [Motor Control Centers (8)](https://info.premierautomation.com/blog/topic/motor-control-centers)
- [Internet of Things (7)](https://info.premierautomation.com/blog/topic/internet-of-things)
- [Smart Manufacturing (7)](https://info.premierautomation.com/blog/topic/smart-manufacturing)
- [productivity (7)](https://info.premierautomation.com/blog/topic/productivity)
- [VFDs (6)](https://info.premierautomation.com/blog/topic/vfds)
- [Variable Frequency Drives (6)](https://info.premierautomation.com/blog/topic/variable-frequency-drives)
- [Industrial Revolution (5)](https://info.premierautomation.com/blog/topic/industrial-revolution)
- [OEE (5)](https://info.premierautomation.com/blog/topic/oee)
- [efficiency (5)](https://info.premierautomation.com/blog/topic/efficiency)
- [factory safety (5)](https://info.premierautomation.com/blog/topic/factory-safety)
- [electricity (4)](https://info.premierautomation.com/blog/topic/electricity)
- [Power Distribution (3)](https://info.premierautomation.com/blog/topic/power-distribution)
- [safety in the workplace (3)](https://info.premierautomation.com/blog/topic/safety-in-the-workplace)
- [system integrator (3)](https://info.premierautomation.com/blog/topic/system-integrator)
- [Output Load Reactors (2)](https://info.premierautomation.com/blog/topic/output-load-reactors)
- [Siemens (2)](https://info.premierautomation.com/blog/topic/siemens)
- [Uncategorized (2)](https://info.premierautomation.com/blog/topic/uncategorized)
- [3D Printing (1)](https://info.premierautomation.com/blog/topic/3d-printing)
- [AI (1)](https://info.premierautomation.com/blog/topic/ai)
- [Insider (1)](https://info.premierautomation.com/blog/topic/insider)
- [Safety Cable (1)](https://info.premierautomation.com/blog/topic/safety-cable)
- [Safety Enabling Device (1)](https://info.premierautomation.com/blog/topic/safety-enabling-device)
- [Service (1)](https://info.premierautomation.com/blog/topic/service)
- [Stop Buttons (1)](https://info.premierautomation.com/blog/topic/stop-buttons)
- [Stop Controllers (1)](https://info.premierautomation.com/blog/topic/stop-controllers)
- [cables (1)](https://info.premierautomation.com/blog/topic/cables)
- [electricalengineer (1)](https://info.premierautomation.com/blog/topic/electricalengineer)
- [ethernet (1)](https://info.premierautomation.com/blog/topic/ethernet)
- [gateways (1)](https://info.premierautomation.com/blog/topic/gateways)
- [material removal (1)](https://info.premierautomation.com/blog/topic/material-removal)
- [metals (1)](https://info.premierautomation.com/blog/topic/metals)
- [profibus (1)](https://info.premierautomation.com/blog/topic/profibus)
- [profinet (1)](https://info.premierautomation.com/blog/topic/profinet)
- [profitability (1)](https://info.premierautomation.com/blog/topic/profitability)
- [terminalblock (1)](https://info.premierautomation.com/blog/topic/terminalblock)
- [welding (1)](https://info.premierautomation.com/blog/topic/welding)

see all

### Archives

- [December 2018 (16)](https://info.premierautomation.com/blog/archive/2018/12)
- [January 2019 (12)](https://info.premierautomation.com/blog/archive/2019/01)
- [March 2019 (6)](https://info.premierautomation.com/blog/archive/2019/03)
- [June 2016 (5)](https://info.premierautomation.com/blog/archive/2016/06)
- [August 2017 (5)](https://info.premierautomation.com/blog/archive/2017/08)
- [June 2018 (5)](https://info.premierautomation.com/blog/archive/2018/06)
- [October 2018 (5)](https://info.premierautomation.com/blog/archive/2018/10)
- [February 2019 (5)](https://info.premierautomation.com/blog/archive/2019/02)
- [May 2019 (5)](https://info.premierautomation.com/blog/archive/2019/05)
- [December 2015 (4)](https://info.premierautomation.com/blog/archive/2015/12)
- [July 2017 (4)](https://info.premierautomation.com/blog/archive/2017/07)
- [January 2018 (4)](https://info.premierautomation.com/blog/archive/2018/01)
- [March 2018 (4)](https://info.premierautomation.com/blog/archive/2018/03)
- [May 2018 (4)](https://info.premierautomation.com/blog/archive/2018/05)
- [July 2018 (4)](https://info.premierautomation.com/blog/archive/2018/07)
- [November 2018 (4)](https://info.premierautomation.com/blog/archive/2018/11)
- [April 2019 (4)](https://info.premierautomation.com/blog/archive/2019/04)
- [March 2020 (4)](https://info.premierautomation.com/blog/archive/2020/03)
- [February 2021 (4)](https://info.premierautomation.com/blog/archive/2021/02)
- [May 2016 (3)](https://info.premierautomation.com/blog/archive/2016/05)
- [June 2017 (3)](https://info.premierautomation.com/blog/archive/2017/06)
- [October 2017 (3)](https://info.premierautomation.com/blog/archive/2017/10)
- [November 2017 (3)](https://info.premierautomation.com/blog/archive/2017/11)
- [January 2021 (3)](https://info.premierautomation.com/blog/archive/2021/01)
- [November 2025 (3)](https://info.premierautomation.com/blog/archive/2025/11)
- [January 2026 (3)](https://info.premierautomation.com/blog/archive/2026/01)
- [February 2016 (2)](https://info.premierautomation.com/blog/archive/2016/02)
- [March 2016 (2)](https://info.premierautomation.com/blog/archive/2016/03)
- [April 2016 (2)](https://info.premierautomation.com/blog/archive/2016/04)
- [April 2017 (2)](https://info.premierautomation.com/blog/archive/2017/04)
- [May 2017 (2)](https://info.premierautomation.com/blog/archive/2017/05)
- [December 2017 (2)](https://info.premierautomation.com/blog/archive/2017/12)
- [February 2018 (2)](https://info.premierautomation.com/blog/archive/2018/02)
- [April 2018 (2)](https://info.premierautomation.com/blog/archive/2018/04)
- [July 2019 (2)](https://info.premierautomation.com/blog/archive/2019/07)
- [August 2019 (2)](https://info.premierautomation.com/blog/archive/2019/08)
- [October 2019 (2)](https://info.premierautomation.com/blog/archive/2019/10)
- [December 2019 (2)](https://info.premierautomation.com/blog/archive/2019/12)
- [October 2020 (2)](https://info.premierautomation.com/blog/archive/2020/10)
- [March 2021 (2)](https://info.premierautomation.com/blog/archive/2021/03)
- [April 2022 (2)](https://info.premierautomation.com/blog/archive/2022/04)
- [May 2024 (2)](https://info.premierautomation.com/blog/archive/2024/05)
- [April 2026 (2)](https://info.premierautomation.com/blog/archive/2026/04)
- [May 2026 (2)](https://info.premierautomation.com/blog/archive/2026/05)
- [October 2015 (1)](https://info.premierautomation.com/blog/archive/2015/10)
- [January 2016 (1)](https://info.premierautomation.com/blog/archive/2016/01)
- [July 2016 (1)](https://info.premierautomation.com/blog/archive/2016/07)
- [September 2017 (1)](https://info.premierautomation.com/blog/archive/2017/09)
- [August 2018 (1)](https://info.premierautomation.com/blog/archive/2018/08)
- [September 2018 (1)](https://info.premierautomation.com/blog/archive/2018/09)
- [September 2019 (1)](https://info.premierautomation.com/blog/archive/2019/09)
- [April 2020 (1)](https://info.premierautomation.com/blog/archive/2020/04)
- [May 2020 (1)](https://info.premierautomation.com/blog/archive/2020/05)
- [June 2020 (1)](https://info.premierautomation.com/blog/archive/2020/06)
- [November 2020 (1)](https://info.premierautomation.com/blog/archive/2020/11)
- [December 2020 (1)](https://info.premierautomation.com/blog/archive/2020/12)
- [April 2021 (1)](https://info.premierautomation.com/blog/archive/2021/04)
- [June 2021 (1)](https://info.premierautomation.com/blog/archive/2021/06)
- [August 2021 (1)](https://info.premierautomation.com/blog/archive/2021/08)
- [September 2021 (1)](https://info.premierautomation.com/blog/archive/2021/09)
- [November 2021 (1)](https://info.premierautomation.com/blog/archive/2021/11)
- [January 2022 (1)](https://info.premierautomation.com/blog/archive/2022/01)
- [June 2022 (1)](https://info.premierautomation.com/blog/archive/2022/06)
- [August 2022 (1)](https://info.premierautomation.com/blog/archive/2022/08)
- [May 2023 (1)](https://info.premierautomation.com/blog/archive/2023/05)
- [September 2023 (1)](https://info.premierautomation.com/blog/archive/2023/09)
- [October 2024 (1)](https://info.premierautomation.com/blog/archive/2024/10)
- [December 2024 (1)](https://info.premierautomation.com/blog/archive/2024/12)
- [June 2025 (1)](https://info.premierautomation.com/blog/archive/2025/06)
- [August 2025 (1)](https://info.premierautomation.com/blog/archive/2025/08)
- [September 2025 (1)](https://info.premierautomation.com/blog/archive/2025/09)
- [December 2025 (1)](https://info.premierautomation.com/blog/archive/2025/12)
- [February 2026 (1)](https://info.premierautomation.com/blog/archive/2026/02)
- [June 2026 (1)](https://info.premierautomation.com/blog/archive/2026/06)

see all

Search Blog

Search

Premier Automation   
1100 Rico Road   
Monroeville, PA 15146

**P** [412.373.3700](tel:1-412.373.3700)   
**F** 412.373.2900   
**E** [sales@premierautomation.com](mailto:sales@premierautomation.com)

- [What We Do](http://www.premierautomation.com/what-we-do/)
- [Solutions](http://www.premierautomation.com/solutions/)
- [Robotics](https://www.premierautomation.com/robotics/)
- [Who We Help](http://www.premierautomation.com/who-we-help/)
- [Our Story](http://www.premierautomation.com/our-story/)
- [Contact](https://info.premierautomation.com/contact)

<https://www.facebook.com/pages/Premier-Automation/1441085252869370> <https://twitter.com/PmierAutomation> <https://www.instagram.com/pghautomation> <https://www.linkedin.com/company/premier-automation>

Copyright © 2020 Premier Automation | Innovative Automation Solutions | Pittsburgh. All rights reserved.