---
title: 6 Ways to Improve Profits with Control Engineering
description: You can improve manufacturing profits with control engineering - but investing in these six benefits must be part of the design process.
image: https://info.premierautomation.com/hubfs/Imported_Blog_Media/6WaysControlEngineering2.png
---

- a 
    - [eBay Store](http://stores.ebay.com/premierautomationllc)
    - [PanelShop.com](https://panelshop.com/)
    - [Careers](http://careers.premierautomation.com/)
    - [Resources](https://premierautomation.com/resources/)
    - [Visitors](https://premierautomation.com/resources/visitors/)
- b 
    - [What We Do](http://www.premierautomation.com/what-we-do/)
    - [Solutions](http://www.premierautomation.com/solutions/)
    - [Robotics](https://www.premierautomation.com/robotics/)
    - [Who We Help](http://www.premierautomation.com/who-we-help/)
    - [Our Story](http://www.premierautomation.com/our-story/)
    - [Contact](https://info.premierautomation.com/contact)

## We’re here to help in any way we can, contact us today.

**Phone:** [412.373.3700](tel:4123733700)  
**Fax:** 412.373.2900  
**Email:** [sales@premierautomation.com](mailto:sales@premierautomation.com)

[![premierautomation](https://info.premierautomation.com/hs-fs/hubfs/premierautomation-May/logo.jpg?width=480&name=logo.jpg "premierautomation")](http://www.premierautomation.com/)

- [PanelShop.com](https://panelshop.com/)
- [Careers](http://careers.premierautomation.com/)
- [Resources](https://premierautomation.com/resources/)
- [Visitors](https://premierautomation.com/resources/visitors/)

- [What We Do](https://premierautomation.com/what-we-do/system-integrator-overview/) 
    - [Overview](https://premierautomation.com/what-we-do/system-integrator-overview/)
    - [Project Methodology](https://premierautomation.com/what-we-do/project-methodology/)
    - [Systems Integration](https://premierautomation.com/what-we-do/system-integration/)
    - [Repair Services](https://premierautomation.com/what-we-do/repair-services/)
    - [Field Services & Commissioning](https://premierautomation.com/what-we-do/field-services-commissioning/)
- [Solutions](https://premierautomation.com/solutions/overview/) 
    - [Overview](https://premierautomation.com/solutions/overview/)
    - [Core Solutions](https://premierautomation.com/solutions/core-solutions/)
    - [Drive Solutions](https://premierautomation.com/solutions/drive-solutions/)
    - [Power & Distribution](https://premierautomation.com/solutions/power-distribution/)
    - [Products](https://premierautomation.com/solutions/products/)
- [Robotics](https://premierautomation.com/robotics/overview/)
- [Resources](https://premierautomation.com/resources/) 
    - [Case Studies](https://premierautomation.com/who-we-help/projects/)
    - [Literature](https://info.premierautomation.com/literature)
    - [Blog](https://info.premierautomation.com/blog)
    - [Visiting Premier Automation](https://premierautomation.com/resources/visitors/)
    - [Supplier Code of Conduct](https://premierautomation.com/resources/supplier-code-of-conduct/)
- [About](https://premierautomation.com/our-story/our-history/) 
    - [Our Mission](https://premierautomation.com/our-story/our-mission/)
    - [Our Culture](https://premierautomation.com/our-story/our-culture/)
    - [Our History](https://premierautomation.com/our-story/our-history/)
- [Contact](https://info.premierautomation.com/contact)

![tempBanner.jpg](https://info.premierautomation.com/hs-fs/hubfs/premierautomation-May/tempBanner.jpg?width=1470&name=tempBanner.jpg "tempBanner.jpg")

![blog2.jpg](https://info.premierautomation.com/hs-fs/hubfs/premierautomation-May/blog2.jpg?width=1584&name=blog2.jpg "blog2.jpg")

# Innovative Thinking

# 6 Ways to Improve Profits with Control Engineering

 Posted on [June 20, 2016](https://info.premierautomation.com/blog/how-to-improve-profits-with-control-engineering) by [Gregory Kinzler](https://info.premierautomation.com/blog/author/gregory-kinzler)

[![6 Ways Control Engineering Improves Profits](https://info.premierautomation.com/hs-fs/hubfs/Imported_Blog_Media/6WaysControlEngineering2.png?width=886&height=317&name=6WaysControlEngineering2.png)](https://info.premierautomation.com/hubfs/Imported_Blog_Media/6WaysControlEngineering2.png)

Control engineers are capable of boosting productivity, profit, quality of products, and overall plant safety. A key aspect to the success of effective control engineering design is exploring sensible controls early in a project's design. Creative ideas are a pivotal point when designing a control system and are crucial to the operation of any manufacturing project.

### **6 Ways Control Engineering Can Impact Production Systems**

Engineer controllers must consider where automation systems will have the greatest impact on a manufacturing facility. By having a well thought out approach and clearly communicating with  the client on their expectations, both you and the client will be satisfied with the overall success of the new system. Adding automation systems will impact your production systems in a few areas:

- ****Quality: **Have a greater a consistency of production with tighter tolerances, repeatable control limits, and sustain production goals.**

- **Safety:** When an automation system is added to a production facility workers safety is greatly improved and since manufacturers are held accountable for providing a safe working environment, an automation system is a great asset.

- **Understanding of Energy Consumption: **Gain visibility into what your energy usage and quality patterns are. Have an assessment of your manufacturing facility can help establish the scope of an energy savings effort.

- **Security:** Provide a secure environment to relay information

- **Cut Costs:** Reduce the labor to complete simple tasks

- **Management: **Keep track of  the amount of products being produced and the pace at which the items are being finished

### **What to Consider in the Design Process**

An improperly designed automation system will add labor and time to the project and will ultimately cost more money. For example: a poorly designed system could output a faulty product. Breakdowns could become frequent and the system will need to be re-designed a second time at greater cost. Therefore, to take the time to properly design the control system. Designing complex systems that will considerably raise your profitability and production can be quite a challenge, and therefore it would be a smart idea to consider contacting a team of professional control engineers.

## **What Premier Automation Can Offer**

Premier offers a wide variety of simple and effective solutions to most automation projects; our System Integrators can help you appraise your plant's productivity and find **[automation solutions](http://www.premierautomation.com/solutions/core-solutions/automation-solutions/)** for your unique applications. Premier Automation was ranked #19 nationally as a **[System Integrator Giant](http://premierautomation.com/premier-automation-named-2015-system-integrator-giant)** on a list of the most innovative system integrators in the United States.   
Our team of 30 engineers works relentlessly to create a fully integrated automation environment for our customers to ensure better reliability, higher quality, and total production visibility. If you're seeking a partner for your next automation or controls project, contact one of our experienced engineers to schedule a free on-site visit.

[![Speak to an Expert](https://no-cache.hubspot.com/cta/default/548870/329d4810-3fb2-45d1-8244-17235e0df83f.png)](https://cta-redirect.hubspot.com/cta/redirect/548870/329d4810-3fb2-45d1-8244-17235e0df83f)

 

Share on:

- [Tweet](https://twitter.com/share)

### Categories

- [Automation (77)](https://info.premierautomation.com/blog/topic/automation)
- [Industry Trends (56)](https://info.premierautomation.com/blog/topic/industry-trends)
- [Robotics (42)](https://info.premierautomation.com/blog/topic/robotics)
- [Safety (24)](https://info.premierautomation.com/blog/topic/safety)
- [Drives (18)](https://info.premierautomation.com/blog/topic/drives)
- [Motors (18)](https://info.premierautomation.com/blog/topic/motors)
- [Iot (15)](https://info.premierautomation.com/blog/topic/iot)
- [Lean Manufacturing (15)](https://info.premierautomation.com/blog/topic/lean-manufacturing)
- [industry 4.0 (15)](https://info.premierautomation.com/blog/topic/industry-4-0)
- [Automation Applications (14)](https://info.premierautomation.com/blog/topic/automation-applications)
- [PLC (14)](https://info.premierautomation.com/blog/topic/plc)
- [automation solutions (14)](https://info.premierautomation.com/blog/topic/automation-solutions)
- [automationengineer (13)](https://info.premierautomation.com/blog/topic/automationengineer)
- [System Integration (11)](https://info.premierautomation.com/blog/topic/system-integration)
- [HMIs (10)](https://info.premierautomation.com/blog/topic/hmis)
- [Company News (8)](https://info.premierautomation.com/blog/topic/company-news)
- [Motor Control Centers (8)](https://info.premierautomation.com/blog/topic/motor-control-centers)
- [Internet of Things (7)](https://info.premierautomation.com/blog/topic/internet-of-things)
- [Smart Manufacturing (7)](https://info.premierautomation.com/blog/topic/smart-manufacturing)
- [productivity (7)](https://info.premierautomation.com/blog/topic/productivity)
- [VFDs (6)](https://info.premierautomation.com/blog/topic/vfds)
- [Variable Frequency Drives (6)](https://info.premierautomation.com/blog/topic/variable-frequency-drives)
- [Industrial Revolution (5)](https://info.premierautomation.com/blog/topic/industrial-revolution)
- [OEE (5)](https://info.premierautomation.com/blog/topic/oee)
- [efficiency (5)](https://info.premierautomation.com/blog/topic/efficiency)
- [factory safety (5)](https://info.premierautomation.com/blog/topic/factory-safety)
- [electricity (4)](https://info.premierautomation.com/blog/topic/electricity)
- [Power Distribution (3)](https://info.premierautomation.com/blog/topic/power-distribution)
- [safety in the workplace (3)](https://info.premierautomation.com/blog/topic/safety-in-the-workplace)
- [system integrator (3)](https://info.premierautomation.com/blog/topic/system-integrator)
- [Output Load Reactors (2)](https://info.premierautomation.com/blog/topic/output-load-reactors)
- [Siemens (2)](https://info.premierautomation.com/blog/topic/siemens)
- [Uncategorized (2)](https://info.premierautomation.com/blog/topic/uncategorized)
- [3D Printing (1)](https://info.premierautomation.com/blog/topic/3d-printing)
- [AI (1)](https://info.premierautomation.com/blog/topic/ai)
- [Insider (1)](https://info.premierautomation.com/blog/topic/insider)
- [Safety Cable (1)](https://info.premierautomation.com/blog/topic/safety-cable)
- [Safety Enabling Device (1)](https://info.premierautomation.com/blog/topic/safety-enabling-device)
- [Service (1)](https://info.premierautomation.com/blog/topic/service)
- [Stop Buttons (1)](https://info.premierautomation.com/blog/topic/stop-buttons)
- [Stop Controllers (1)](https://info.premierautomation.com/blog/topic/stop-controllers)
- [cables (1)](https://info.premierautomation.com/blog/topic/cables)
- [electricalengineer (1)](https://info.premierautomation.com/blog/topic/electricalengineer)
- [ethernet (1)](https://info.premierautomation.com/blog/topic/ethernet)
- [gateways (1)](https://info.premierautomation.com/blog/topic/gateways)
- [material removal (1)](https://info.premierautomation.com/blog/topic/material-removal)
- [metals (1)](https://info.premierautomation.com/blog/topic/metals)
- [profibus (1)](https://info.premierautomation.com/blog/topic/profibus)
- [profinet (1)](https://info.premierautomation.com/blog/topic/profinet)
- [profitability (1)](https://info.premierautomation.com/blog/topic/profitability)
- [terminalblock (1)](https://info.premierautomation.com/blog/topic/terminalblock)
- [welding (1)](https://info.premierautomation.com/blog/topic/welding)

see all

### Archives

- [December 2018 (16)](https://info.premierautomation.com/blog/archive/2018/12)
- [January 2019 (12)](https://info.premierautomation.com/blog/archive/2019/01)
- [March 2019 (6)](https://info.premierautomation.com/blog/archive/2019/03)
- [June 2016 (5)](https://info.premierautomation.com/blog/archive/2016/06)
- [August 2017 (5)](https://info.premierautomation.com/blog/archive/2017/08)
- [June 2018 (5)](https://info.premierautomation.com/blog/archive/2018/06)
- [October 2018 (5)](https://info.premierautomation.com/blog/archive/2018/10)
- [February 2019 (5)](https://info.premierautomation.com/blog/archive/2019/02)
- [May 2019 (5)](https://info.premierautomation.com/blog/archive/2019/05)
- [December 2015 (4)](https://info.premierautomation.com/blog/archive/2015/12)
- [July 2017 (4)](https://info.premierautomation.com/blog/archive/2017/07)
- [January 2018 (4)](https://info.premierautomation.com/blog/archive/2018/01)
- [March 2018 (4)](https://info.premierautomation.com/blog/archive/2018/03)
- [May 2018 (4)](https://info.premierautomation.com/blog/archive/2018/05)
- [July 2018 (4)](https://info.premierautomation.com/blog/archive/2018/07)
- [November 2018 (4)](https://info.premierautomation.com/blog/archive/2018/11)
- [April 2019 (4)](https://info.premierautomation.com/blog/archive/2019/04)
- [March 2020 (4)](https://info.premierautomation.com/blog/archive/2020/03)
- [February 2021 (4)](https://info.premierautomation.com/blog/archive/2021/02)
- [May 2016 (3)](https://info.premierautomation.com/blog/archive/2016/05)
- [June 2017 (3)](https://info.premierautomation.com/blog/archive/2017/06)
- [October 2017 (3)](https://info.premierautomation.com/blog/archive/2017/10)
- [November 2017 (3)](https://info.premierautomation.com/blog/archive/2017/11)
- [January 2021 (3)](https://info.premierautomation.com/blog/archive/2021/01)
- [November 2025 (3)](https://info.premierautomation.com/blog/archive/2025/11)
- [January 2026 (3)](https://info.premierautomation.com/blog/archive/2026/01)
- [February 2016 (2)](https://info.premierautomation.com/blog/archive/2016/02)
- [March 2016 (2)](https://info.premierautomation.com/blog/archive/2016/03)
- [April 2016 (2)](https://info.premierautomation.com/blog/archive/2016/04)
- [April 2017 (2)](https://info.premierautomation.com/blog/archive/2017/04)
- [May 2017 (2)](https://info.premierautomation.com/blog/archive/2017/05)
- [December 2017 (2)](https://info.premierautomation.com/blog/archive/2017/12)
- [February 2018 (2)](https://info.premierautomation.com/blog/archive/2018/02)
- [April 2018 (2)](https://info.premierautomation.com/blog/archive/2018/04)
- [July 2019 (2)](https://info.premierautomation.com/blog/archive/2019/07)
- [August 2019 (2)](https://info.premierautomation.com/blog/archive/2019/08)
- [October 2019 (2)](https://info.premierautomation.com/blog/archive/2019/10)
- [December 2019 (2)](https://info.premierautomation.com/blog/archive/2019/12)
- [October 2020 (2)](https://info.premierautomation.com/blog/archive/2020/10)
- [March 2021 (2)](https://info.premierautomation.com/blog/archive/2021/03)
- [April 2022 (2)](https://info.premierautomation.com/blog/archive/2022/04)
- [May 2024 (2)](https://info.premierautomation.com/blog/archive/2024/05)
- [April 2026 (2)](https://info.premierautomation.com/blog/archive/2026/04)
- [May 2026 (2)](https://info.premierautomation.com/blog/archive/2026/05)
- [October 2015 (1)](https://info.premierautomation.com/blog/archive/2015/10)
- [January 2016 (1)](https://info.premierautomation.com/blog/archive/2016/01)
- [July 2016 (1)](https://info.premierautomation.com/blog/archive/2016/07)
- [September 2017 (1)](https://info.premierautomation.com/blog/archive/2017/09)
- [August 2018 (1)](https://info.premierautomation.com/blog/archive/2018/08)
- [September 2018 (1)](https://info.premierautomation.com/blog/archive/2018/09)
- [September 2019 (1)](https://info.premierautomation.com/blog/archive/2019/09)
- [April 2020 (1)](https://info.premierautomation.com/blog/archive/2020/04)
- [May 2020 (1)](https://info.premierautomation.com/blog/archive/2020/05)
- [June 2020 (1)](https://info.premierautomation.com/blog/archive/2020/06)
- [November 2020 (1)](https://info.premierautomation.com/blog/archive/2020/11)
- [December 2020 (1)](https://info.premierautomation.com/blog/archive/2020/12)
- [April 2021 (1)](https://info.premierautomation.com/blog/archive/2021/04)
- [June 2021 (1)](https://info.premierautomation.com/blog/archive/2021/06)
- [August 2021 (1)](https://info.premierautomation.com/blog/archive/2021/08)
- [September 2021 (1)](https://info.premierautomation.com/blog/archive/2021/09)
- [November 2021 (1)](https://info.premierautomation.com/blog/archive/2021/11)
- [January 2022 (1)](https://info.premierautomation.com/blog/archive/2022/01)
- [June 2022 (1)](https://info.premierautomation.com/blog/archive/2022/06)
- [August 2022 (1)](https://info.premierautomation.com/blog/archive/2022/08)
- [May 2023 (1)](https://info.premierautomation.com/blog/archive/2023/05)
- [September 2023 (1)](https://info.premierautomation.com/blog/archive/2023/09)
- [October 2024 (1)](https://info.premierautomation.com/blog/archive/2024/10)
- [December 2024 (1)](https://info.premierautomation.com/blog/archive/2024/12)
- [June 2025 (1)](https://info.premierautomation.com/blog/archive/2025/06)
- [August 2025 (1)](https://info.premierautomation.com/blog/archive/2025/08)
- [September 2025 (1)](https://info.premierautomation.com/blog/archive/2025/09)
- [December 2025 (1)](https://info.premierautomation.com/blog/archive/2025/12)
- [February 2026 (1)](https://info.premierautomation.com/blog/archive/2026/02)
- [June 2026 (1)](https://info.premierautomation.com/blog/archive/2026/06)

see all

Search Blog

Search

Premier Automation   
1100 Rico Road   
Monroeville, PA 15146

**P** [412.373.3700](tel:1-412.373.3700)   
**F** 412.373.2900   
**E** [sales@premierautomation.com](mailto:sales@premierautomation.com)

- [What We Do](http://www.premierautomation.com/what-we-do/)
- [Solutions](http://www.premierautomation.com/solutions/)
- [Robotics](https://www.premierautomation.com/robotics/)
- [Who We Help](http://www.premierautomation.com/who-we-help/)
- [Our Story](http://www.premierautomation.com/our-story/)
- [Contact](https://info.premierautomation.com/contact)

<https://www.facebook.com/pages/Premier-Automation/1441085252869370> <https://twitter.com/PmierAutomation> <https://www.instagram.com/pghautomation> <https://www.linkedin.com/company/premier-automation>

Copyright © 2020 Premier Automation | Innovative Automation Solutions | Pittsburgh. All rights reserved.