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Innovative Thinking

Vibration Monitoring for Machines

Vibrations, what may seem like so irrelevant and benign are actually quite serious, and possess the tendency to damage a machine’s sensitive components. When dealing with industrial machines, shaking is something for which all damping efforts are made beyond a known threshold. The major task is to determine whether the magnitude of oscillation being faced can be tolerated or if needs to be stopped.

Industrial IoT Expands the Maintenance Maturity Model

The ultimate goal of Internet of Things based technologies & equipment is to phase-out manual processes and replace them with efficient, automated ones. With the introduction of IoT to industrial environments, new automated systems are emerging that are able to take care of all processes involved with asset management, right from collecting data to carrying out inspections through in-depth analysis.

8 Best Practices for Specifying PLCs, PACs or PC Controllers

Whether it’s a PLC, a PAC or a PC, a controller is a fundamental piece of hardware required for an automated system to function. Controllers have been around for decades, and have faced great technological automation. Specifying controllers for a particular application has gained increased amount of complexity due to the many options available. Quality, cost, ease of use, functionality, etc. are just some of the factors that have to be taken into account before specifying a PLC.

Be True to the Requirements

Every project has its own specific requirements. When working with a controller, it’s important to know its functionalities and limitations. There’s nothing worse than selecting a particular device and then uncovering its pitfalls halfway in the project. Before you commit to a controller, its best to bench test the process.  

Why Move Towards Industrial Robotics?

While robots do bring numerous benefits in terms of efficiency, safety and reliability for an industry, at the same time they tend to overwhelm workers with the notion that their jobs are going to be replaced. The reaction is quite common, especially in small to medium sized firms for whom automation is more of a necessity to stay competitive.

How Robots are Changing Heavy Fabrication

A technological evolution is underway in the Heavy Fabrication industry, particularly those that involve large-part & large-plat foundry applications. Conventionally, the industry has relied heavily on human labor, hoists and cranes to get the job done, but the downward trend in the cost of robots has allowed these industries to look towards robotic automation.

What to Consider When Specifying for New Components

At one point or another, system engineers have to go through the challenging task of replacing a component with a new one. It may be due to a vast amount of reasons such as:

  • The manufacturer discontinued support
  • Lack of reliability in terms of procurement
  • Overly-inflated cost
  • Frequent failures
  • Technical conflicts

However, replacing a part isn’t that easy, especially when choosing it in the first place required going through a lengthy process. The major problem is the absence of a direct cross-reference pointing to the new item. The entire product specifications have to be dissected and then searched through various manufacturers’ products.

Speak to Your Electrical System with PLCs

The Programmable Logic Controller (PLC) has been one of the most evolving components of the automation industry, quick to take on changes that would enhance its capabilities and functionalities. PLCs have become completely assimilated into all major industries that require some sort of automation to complete their processes.

The Benefits of Busbar Power Distribution Systems

A typical busbar system is made up of copper busbars and splice connectors, and provide a standard way of making connections to panel mounted and bus mounted components. A high degree of safety is maintained throughout all such actions. Busbar power distributions systems are gradually taking over conventional wiring methods as they have a number of benefits attributed to them.

Choosing Between Cobots and Industrial Robots

Robots have served as the backbone of the manufacturing industry for decades, replacing humans in repetitive, laborious and time-consuming tasks. Advancements in engineering introduced robots to Artificial Intelligence (AI) and soon, the idea of collaborative robots took over. The scope of having a machine understand and work with you was promising, triggering developers to vigorously work on the idea. Simultaneous advancements in technology and boom in processing capabilities, turned the entire idea into practicality.

Motor and Motor Control Troubleshooting Techniques

The widespread use of motors in fields ranging from manufacturing to household applications means that downtime due to a malfunctioned motor can result in a great loss of productivity. A step-by-step approach is the best way you can analyze and subsequently troubleshoot a failed system.