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Copper Processing Company

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The Problem

A copper processing company wanted to modernize its operations, starting with data collection and analysis. The company needed a holistic data solution that worked with their existing machinery and could be easily integrated into day-to-day management.

Customer: Copper Processing Company

Industry: Metals Industry

Application: Data Collection System, PLC Upgrades

The Solution

Premier Automation developed a data collection system, including custom software to store and interpret production data. The high-speed system reported on different equipment across multiple mills, offering precise samples, real-time feedback and analysis of long-term patterns. Premier Automation also upgraded PLCs as needed, ensuring smooth and automatic data collection.

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Results

• Created cohesive data collection system with baked-in analytics

• Synchronized equipment in different mills with 11 PLC upgrades and corresponding real-time data portals

• A challenge faced was that the customer  relied on our engineering insight to develop a custom data system to meet their unique needs.

Additional Project Details

  • Pain Points

    • Needed cohesive data system for disparate equipment in multiple locations

    • Required a database that presented unique information to individual foremen

    • Wanted a system that offered both real-time data and long-term analysis



  • Technology Used

    • WinCC

    • Visual Basic

    • SQL Database

    • 11 upgraded PLCs

  • Services Provided

    • PLC upgrades

    • Custom-tailored software with scalable functionality

 
  • Pain Points
  • Technology Used
  • Services Provided

Pain Points

• Needed cohesive data system for disparate equipment in multiple locations

• Required a database that presented unique information to individual foremen

• Wanted a system that offered both real-time data and long-term analysis



Technology Used

• WinCC

• Visual Basic

• SQL Database

• 11 upgraded PLCs

Services Provided

• PLC upgrades

• Custom-tailored software with scalable functionality

Contact Us Today!

Whatever your needs, Premier Automation can sharpen your facility’s competitive edge and improve your bottom line. With Premier Automation, you can expect innovative custom solutions for your facility’s unique needs.

With 50,000 square feet of manufacturing, Premier Automation is one of the largest independent Industrial Automation Solutions Companies in the U.S. We work with most major electrical & automation equipment manufacturers to ensure the perfect solution for you.

Discuss solutions and services with Premier Automation.

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